precast concrete panel wall

This face can be made with essentially any type of finish. Sto's full suite of instructor-led current courses, scheduled online hosted webinars, on-demand courses. Finishes:Since wall panels are cast in a flat orientation, the form side is typically the side that will be exposed to view in the final construction. Leesburg Concrete can provide all the textures and colors found in the Precast Concrete Institute (PCI) Guide. Concrete Panel Ltd are a prestressed and precast concrete wall specialist. A history of dedication to the humane and sustainable design of built living spaces. Speak to your Sales Representative about incorporating chamfer panel edges to reduce the . Solid wall panel refers to walls being made of solid concrete as opposed to including integral insulation. Fabcons VersaCore+Green Sandwich panel provides outstanding thermal performance. Our centralized location affords us quick and easy access to major highways so that we can get our products delivered and installed throughout the Mid-Atlantic states and beyond. Stos thorough, proven engineering methods can help you bring your design vision to life with thorough, established, and engineered methods. As a precast wall manufacturer, we take pride in our high-quality processes. As with other types of shear walls, lite walls serve as the lateral force-resisting systems in the structure. . The components provide openness and a feeling of security. Our expanded manufacturing capabilities offer you more choices, more flexibility and higher precast performance. Traditional brick is made from porous clay, but is time consuming to install on a job site, which bring along the inherent safety challenges that accompany scaffold work. Leesburg Concrete Company, Incorporated All rights reserved. Any connection that connects a wall panel to a foundation wall or a continuous footing should allow the panel to be levelled and aligned. PANEL WALLS. Once the panels are installed, they provide exceptional resistance to moisture, which makes them highly sanitary and easy to maintain. 2022 Supports must take into account the strains and deformations in both the concrete masonry panel wall and the structural frame. Precast concrete panels always cost less than site-poured concrete. There are four major types of precast systems which are classified based on the on the load bearing structure: 1. The interior hallway precast walls, however, are constructed with a double-wall precast system, which provides a completely finished wall on both sides (and contains electrical conduit)so . Builders can avoid the problems of traditional stucco walls by using StoPowerwall Stucco Systems, Precast Concrete Wall Panels and a Better Alternative, StoPanel Technology and Branch Technology, explore additional information in our comprehensive, downloadable guide, 4 Benefits of Prefabricated Exterior Wall Panels for Commercial Construction, Considerations for the Best Stucco Drainage Mat Solution, Prefabricated Panels for Healthcare Projects Offer a Superior Solution, Dont Skip These Ten Essential Steps for Commercial Building Remodeling, Understanding Continuous Insulation Systems for Sustainability and Net-Zero Energy Construction, Recreating Classic Brick and Wood Facades with Resin Cast Brick and Wood, Achieving Continuous Insulation with EIFS, How to Understand and Apply Adaptive Reuse in Architecture, Everything You Need to Know About XPS Insulation, Sto Corp. - All Rights Reserved - Copyright 2021. Fig 1: Erection of Precast Concrete Wall. From wall panels to columns , we can create the cohesive brick panel system that youre looking for. In recent years, use of precast concrete wall panels has become more common and is supplanting the use of concrete block and other masonry materials in large buildings such as office buildings . Versatility in the size, shape and finishes that are available, Efficient in its design, manufacturing and erecting, Resilient to stand the test of time through weather, fire and other events. The back face is commonly troweled smooth, but is not left exposed. The difference between typical panels and insulated sandwich wall panels is that the latter are cast with rigid insulation "sandwiched" between two layers, or wythes, of concrete. Our precast tiles and moldings simulate real limestone feel and look. The insulation thickness can vary to create the desired thermal insulating property ("R" value) for the wall. Read More. And, if you are in the area, we welcome you to take a tour of our plant, to see samples of our products and learn how we produce the high-quality precast concrete products that we do. Low maintenance and longevity facade; Aesthetically diverse; Durable strength against a variety of elements such as fire and wind Reveals, articulation, decorative accents, and mix designs are available to meet all your design requirements. The installation of your precast concrete wall panels is quick and efficient. It is preferable for the precast concrete products to be erected all at one time. Call us at 352.787.4177 or email us today to get started on your project. Traditional brick installation must be performed on-site by skilled brick masons, increasing the time and labor costs on your project. Rs 90 / Square Feet Get Latest Price Product Details: An array of products that provides solutions for your restoration projects. GFRC panels allow for great aesthetic details and extensions, such as cornices, due to the manufacturing process. Light or "lite" walls are shear walls used in parking structures cast with an opening in their center to provide visual continuity and to allow daylight or artificial illumination to penetrate deeper into an interior. They are often used as a more cost and time-effective substitute to . Additionally, they inspect random products to their project specifications to ensure they meet the product's design intent and production criteria. Solutions to meet a variety of performance needs, including Sto NOA-approved systems. These can be panelized and erected in either a horizontal or vertical position and used on all types of structures, from residential to commercial, institutional to industrial. The results showed that precast concrete panels reduced construction costs by an average of 23%. Explore Our Brands CHISEL STONE Learn More It's the industry's only precast concrete cladding system that does it all. With color additives or stains and textured . We're also the only authorized distributor of Superior Walls in Western Canada. Over 24 colors and 500 texture options are at your . At Nitterhouse, we coordinate with your on-site staff of project managers and construction crews during the installation phase to ensure that our products arrive promptly and meet all your specifications. They act as cantilever beams, transferring lateral forces acting parallel to the face of the wall, from the superstructure to the foundation. Typical sizes: 12 to 16 in. In addition, architects can choose from unlimited forms, colors, and textures for precast concrete cladding panels and various finishes, including precast concrete brick panels, exposed aggregate, sandblasted, stone, and thin brick veneers. Precast concrete wall panels and veneer are typically lightweight and easy to install, with products ranging from thin brick veneer to cladding inspired by limestone, travertine and other stone products. From small intricate panels to lengths in excess of 25', our experienced mould making and production teams have the experience to manufacture wall panels that are true to shop drawings and place weld plates to exacting tolerances . Precast concrete products: the superior option. The sandwich design of our precast walls allows for a beautiful architectural finish on the exterior, and a strong, durable concrete interior as well. This can easily be increased by selecting foam of 80mm or 100mm. They can also be non-loadbearing to complete a faade. A family of solutions offering superior protection against air & moisture intrusion. To this end, five MRAs from recycling plants were characterized, out of which two were selected to develop SCC. We manufacture load-bearing, or non-load-bearing architectural panels and other cladding panel types for construction jobs in the mid-Atlantic Region. Discover the variety of solutions Sto offers to achieve a desired aesthetic. Lightweight StoPanel Systems allow for easier, less costly transporting, handling, and installation. Precast concrete is an excellent choice for exterior walls, especially in the variable climate areas of the Mid-Atlantic region. Our tested system ensures that all components of the wall will work together according to todays building codes. This style of paneling can be both load-bearing and non-load bearing but does not have the ability to meet as beneficial thermal efficiency as an insulated panel. Precast panels continuous insulation and inherent thermal mass inertia of concrete decreases peak heating and cooling loads, reducing daily temperature swings and saving energy. The main function of the precast walls is to speed up the construction process. Precast concrete wall systems can be comprised of a variety of shapes, and wall types. Panels deliver to the job site ready to install, requiring no precast concrete panels fabrication, processing, or cutting. Solid precast concrete wall panels for use in many interior/exterior and load bearing or non-load bearing building applications. Learn why more people are turning to precast concrete for wall solutions. StoPanel Mineral ci prefabricated wall panels include steel framing, gypsum sheathing, mineral wool non combustible continuous insulation, continuous air and water resistive barrier and StoTherm Mineral ci faade. PCI Certified is a recognized standard within the precast concrete industry. Our broad capabilities allow us to deliver concrete wall panels custom fit to your specific requirements. Looking for aprecast concrete panels manufacturer? StoPanel XPS prefabricated wall panels include steel framing, gypsum sheathing, extruded insulation and StoTherm ci faade. What Is A Precast Concrete Wall Panel? For more information or to receive a quote for your construction project, fill out the form below and one of our sales representatives will contact you back as soon as possible. These panels can be broken into two primary design categories: non-composite and composite. Nitterhouse Concrete Products is dedicated to continued innovation through engineering excellence and utilization of the latest technology. Finishes:As with typical wall panels, the panels are cast in a flat orientation, so the form side is generally the side that will be exposed to view in the final construction. Typical heights: 8 to 50 ft. Durable precast concrete panels provide good structural framing, and heat, air, and moisture control. They range from structural elements and reinforced pieces to . We offer a variety of prefab walls and precast concrete products including foundations and panels. Working together, StoPanel Technology and Branch Technology created an exceptional 3-dimensional design for exterior walls. M.S.E. Trueform's standard precast wall panel thickness is 5/8" thick and can vary in size depending on the capacity and job application. SlenderWall Architectural Cladding Panels, Precast ADA Ramps Steps and Decks and Loading Dock Ramps, Residential Precast Steps Decks and Rails, Metal Stairs Railing and Architectural Fabrication, Precast Concrete Wall Panel & Cladding Specifications, Reinforced Architectural Mix designed with integral color, ANSI (American National Standards Institute), PCI MNL 117 - Manual for Quality Control for Plants and Production of Architectural Precast Concrete Products, LEED Accredited (Leadership in Energy and Environmental Design), LEESBURG CONCRETE COMPANY, INC. 1335 Thomas Ave. Leesburg, FL 34748, article in the Journal of Construction Engineering, installed quickly compared to on-site construction, and, Cost-effective, on-time, and within budget, helps control material and labor costs, High speed of installation- often accelerates the construction schedule, Engineered and produced to withstand extreme weather events, Can be brought into confined construction spaces, Customizable- virtually infinite choice of finishes and textures, Aesthetically pleasing due to design flexibility, Energy-efficient, Increased thermal mass, helping regulate building temperature. Wall Panels. Available in 2 sizes (2.44m and 3.05m) Easy to install. Virtually unlimited design flexibility. The base shear should also be able . Precast concrete panels provide several advantages, including speed of construction, cost savings, and durability. Our complete selection of precast concrete products ranges from NiCore hollow core plank, insulated prestressed modular panels and parking structure components to custom-engineered precast buildings and architectural panels used by industrial, commercial and residential customers. They make an ideal structural element for this purpose, normally by casting a thicker interior wythe to provide the necessary support. Precast concrete wall panels are an innovative solution ensuring cost and time saving on the part of the client as compared to the brick and mortar walling system and does not require as much labour. Precast Concrete Wall Panels: Precast Concrete Wall Panels, whether architectural or structural, offer owners an affordable and energy-efficient solution to their project needs. Expansive-open floor plans of large precast concrete commercial buildings can facilitate the spreading of smoke, heat, and fire. Corrosion Resistant | Weather Resistant | Fire Resistant | Quick Erection Method | Beautiful Appearance, Tensile | Load | Shear | Air | Unit Weight | Temperature | Slump, Capable of40 yards per hourin our state-of-the-art manufacturing facility which includes a computer-controlled mixer. Insulated sandwich wall panels can be designed to be loadbearing and support floor and roof components. Concrete precast wall panels are lightweight, easy to install, and customizable in so many ways. StoPanel Systems Prefabricated Exterior Wall Panels are a better alternative to precast concrete wall panels. Fill out our contact form with some details about the construction project or call us toll-free at 866-305-2423. Precast Concrete Panel Wall REQUEST CALLBACK Get Best Quote Approx. Architectural precast cladding from Leesburg Concrete offers innovative design solutions for your construction project. It consists of large walls and floor concrete panels connected in the vertical and horizontal directions. Issues with wall height, right-of-way, seismic activity, drainage, quality control and aesthetics can all be overcome with a precast concrete earth retaining system. Thin-shell wall panels consist of a thin, outer-wythe of concrete typically ranging between 1.5 and 3 inches in thickness. The steel frame for supporting the whole machine body 3. Concreteworks East's precast concrete wall panels are the perfect complimentary element to any space as they bring the unique style and texture of precast concrete. Our lightweight, easy-to-handle system combines all wall components: continuous thermal insulation, air and moisture barrier, and installer-friendly, adjustable sub-framing system under a single system warranty. Limited Only by Your Imagination. Finishes: Lite walls are cast in a horizontal position, with three of the four sides created with a form. Typical shapes: Rectangular with rectangular openings to create openness The structure of the precast concrete wall panel extrusion machine 1. Common applications include: Structural Walling; Cladding; Retaining Walls; Soundproofing/Noise . A comprehensive, holistic solution for revitalizing existing buildings. These can be panelized and erected in either a horizontal or vertical position and used on all types of structures, from residential to commercial, institutional to industrial. Precast concrete reduces on-site laborers, generates less waste, less volume of building materials, and increases environmental and construction site cleanlinessPrecast concrete panels reduce construction costs by 23%. Freestanding precast concrete retaining wall. Large precast concrete wall panels are produced on our casting beds to ensure flat, uniform panels. Play Video Precast Concrete Wall Panels PermaFence The ultimate in precast fence panels and wall systems Ballistic Resistant Ballistic resistant, high security, precast concrete fence PermaWall 1.0 Improper detailing at the connection or cracks in the panel during the cooling and drying after the curing process can allow moisture to enter precast concrete wall systems, leading to widespread water problems due to condensation within the wall construction. The high-density Precast Concrete is more durable to acid attack, corrosion, impact, reduces surface . Manufactured in our Leesburg, Florida plant, our architectural precast panels and cladding provide a strong, durable facade. The two layers of concrete, often referred to as concrete wythes, are connected by one of many wythe-connecting systems. Todays precast panels are a far cry from the hollow-core panels first introduced in the early 1970s. We also provide the necessary resources and assistance to get them installed efficiently and with precision. With endless options for customization, youre sure to find the solutions that will bring your unique vision for your precast brick building to life. Precast concrete panels are poured off site and delivered at the exact time and in the sequence you request. StoPowerwall Stucco systems incorporate Stos high-performance components along with Sto DrainScreen drainage mat and Crack Defense, an additional fortification layer for crack prevention. Call us and let us know you are ready for installation. With precast brick panels, you can achieve the same classic brick look and feel without the functional challenges. The back-up system is what connects the wall panel to the structural system of the building and often provides the furring for interior finishes, such as drywall to be attached. The cost to transport heavy concrete wall panels ( trailers and fuel) can quickly eat into a budget. The final panels weighed in at about 45,000 pounds each. Fabcon nearly reinvented the category in 2001 with the introduction of VersaCore panels. Each of these elements specifications easily met in a timely fashion by precast concrete. Strictly composed of precast concrete and are at a minimum of 6" thick. Panels with "punched" openings (Figure 14a) are easier to handle than L or C shaped panels (Figure 14b). The back-up systems are often used to attach drywall and/or other finish materials. Precast concrete wall panels provide a single cladding assembly built by one certified manufacturer in a controlled environment. In addition, handling the precast concrete requires costly and portable tower cranes. Whether the panel is composite or non-composite depends on the configuration and material used for the ties. You get the quality and selection you require along with the service and support you expect from a family-owned and operated business. All Rights Reserved. This face can be made with virtually any type of finish. The concrete can break apart if under prolonged attack by fire, and lead to collapsing walls. Precast Concrete fences are heavy and durable. These audits are done by third-party engineers who ensure our precast concrete products are manufactured to the standards published in the PCI quality-control manuals. 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